Industrial Automatic Ion-Exchange Water Softener System

Industrial Automatic Ion-Exchange Water Softener System

I.Product Overview:

This system utilizes advanced ion-exchange technology to remove calcium and magnesium ions from raw water effectively, preventing scale buildup in industrial equipment. Featuring a rugged, space-saving skid-mounted design, it integrates a high-performance FRP tank, a precision pre-filter, and an intelligent control system. It is an ideal solution for boiler feed water, cooling towers, and various manufacturing processes.

II.Key Components

• High-Strength FRP Pressure Tank: Constructed from fiberglass reinforced plastic (FRP), offering excellent corrosion resistance, high pressure ratings, and long-term durability.

• Stainless Steel Precision Filter: Acts as a "Security Filter" to intercept sediment, rust, and suspended solids before they reach the resin, ensuring the purity of the softening process.

• Intelligent Control Panel: A centralized electrical box that automates the regeneration cycle (based on time or flow rate), allowing for reliable 24/7 unmanned operation.

• Integrated Stainless Steel Frame: Built on a heavy-duty 304 stainless steel skid for easy installation, mobility, and resistance to harsh industrial environments.

• Dual Pressure Monitoring: Equipped with industrial-grade pressure gauges to allow operators to monitor system health and filter status at a glance.

III.Core Advantages

• Superior Softening Performance: Consistently reduces water hardness to $le 0.03 mmol/L$, meeting strict industrial boiler standards.

• Plug-and-Play Design: The compact, pre-piped assembly minimizes on-site installation time and space requirements.

• High Efficiency & Low Maintenance: Optimized brine suction and regeneration cycles significantly reduce salt and water consumption.

• Corrosion Resistance: All wetted parts and the structural frame are made from non-corrosive or treated materials for a long service life.

IV.Technical Specifications

FAQ

1. Q: Which machine should I choose?

A: It depends on your raw water quality and your requirements for permeate water.

Usually, there are three parts: pretreatment, the RO machine, and post-treatment. Pretreatment could be a UF(ultra filtration) system,anti-scale dosing system, flocculant dosing system, disinfectant dosing system, water softener, sand filter, carbon filter, security filter, etc. Post treatment could be UV sterilizer, Ozonizer, ClO2 sterilizer, etc. And maybe you need an EDI system. We will choose the proper process according to your raw water quality and permeate water.

2. Q: What’s your machine material?

A: For pretreatment tanks, we usually use FRP or S.S. The RO frame could be S.S. or carbon steel. For pipes, it is usually SS and UPVC. We can choose the material according to your special requirements.

3. Q: What’s the control method?

A: For pretreatment, you can choose manual or automatic; for the whole system, we use relay, PLC, or man-machine interface remote control

4. Q: Which spare parts need to be changed regularly?

A: Filter cartridge in the security filter and RO membranes. For the filter cartridge, it needs to be changed every 3-6 months, and for the RO membrane, you need to change it every 1-3 years. It depends on your water quality and how you maintain the machine.

5. Q: What’s your warranty?

A: Our warranty is 1 year. But in our experience, our machine can work for 5 years before repair.

6. Q: What’s your electricity requirement?

A: Our machine could be 380V/220V/110V, 50HZ/60HZ, 3 phase/single phase. We can do customer-made products.

7. Q: What’s your machine size?

A: It depends on the capacity requirement, and we can make changes according to your space.

8. Q: What’s your membrane brand?

A: We have all kinds of brands, as guests request.

9. Q: What’s the purchase procedure?

A: Customer sends Inquiry -----we provide solution and quotation-----customer confirms, and places order-----we send PI-----customer makes first payment----we arrange production----customer makes the rest payment-----we ship goods from our factory.